We are seeking a highly skilled Senior Extrusion Operator with deep technical expertise in food-grade packaging manufacturing. In this role, you will lead the setup, operation, and optimization of our high-speed extrusion lines producing plastic thermoforming sheets, paper coatings, and raw materials for food containers and cups. This position requires a master-level operator who understands the strict quality, sanitation, and precision standards required for food-contact packaging.
Key Responsibilities
- Advanced Machine Setup: Lead complex changeovers and calibrate extrusion parameters (temperature profiles, die gaps, screw speeds) for food-grade resins and paper-coating substrates.
- Food-Grade Quality Control: Ensure strict compliance with food safety standards (such as SQF, BRC, or FDA regulations) by maintaining a sterile manufacturing environment and preventing product contamination.
- Precision Inspection: Use micrometers, calipers, and automated gauge systems to monitor sheet thickness, barrier properties, and coating uniformity for flawless cup and container forming.
- Troubleshooting & Optimization: Diagnose and resolve complex mechanical and material issues (e.g., gels, surging, gauge variation) to maximize throughput and minimize resin scrap.
- Material Management: Oversee the blending of virgin resins, regrind, color concentrates, and functional additives according to precise product formulations.
Required Experience & Qualifications
- Experience:Minimum 5 to 7+ years of direct experience in industrial extrusion, specifically within the food packaging, thermoforming sheet, or paper conversion industries.
- Technical Expertise: Proven mastery of sheet extrusion, cast film extrusion, or extrusion coating lines used for manufacturing cups and containers.
- Regulatory Knowledge: Familiarity with Good Manufacturing Practices (GMP) and safety protocols for producing food-contact materials.
- Mechanical Aptitude: Strong ability to read technical blueprints, perform routine die maintenance, and manage complex mechanical changeovers independently.
- Physical Demands: Ability to work on your feet in a fast-paced manufacturing environment and lift up to 50 pounds safely.
