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XcimerEnergy leverages decades of research on Inertial Fusion Energy (IFE) combined with groundbreaking new laser architecture. Our mission is to deploy fusion power plants to meet global decarbonization goals as fast as possible. Xcimer has assembled a team of leaders in tough tech, fusion science, and manufacturing witha track recordof rapid execution. Supported by leading investors,Xcimeris uniquely positioned to deliver limitless, clean, fusion power to combat climate change. Join us in powering a better world with inertial fusion!
As a Senior Manufacturing Engineer, you will own the health of the manufacturing processes running onXcimer'swound film capacitor line in Tucson, Arizona the capacitors that store and deliver the energy behind Xcimer's pulsed-power laser drivers. This is a floor-facing process engineering role on a line that is building product today and scaling toward rate. We are looking for an engineer who is relentless about quality, insistent about following process, and energized by making a running line measurably better every week.
Process Ownership and Documentation
Own theprocess execution for thereleased manufacturing processes on the capacitor line.
Authorandmaintainthe work plans, work cards, setup sheets, and stage inspections that govern production inBoltline, and keep the released revision matched to what the lineactually does.
Convert tribal knowledge into documented, repeatable, verified standard work. Where an operation depends on an individual's judgment, make that judgment explicit and teachable.
Maintain the process documentation set as a living system rather than a compliance artifact: reviewed on a cadence, corrected when it is wrong, and trusted by the people who use it.
Define andmaintainprocess capability baselines, and establish the measurements needed to know whether a process is in control before it produces scrap.
Yield, Quality, and Corrective Action
Own production yield and first-pass yield on mature processes. Monitor scrap, rework, and defect rates, and drive them down through verified process changes rather than added inspection.
Lead structured root cause corrective action (RCCA) on process-driven escapes and failures, through to verified, sustained closure not to a plausible theory.
Investigate electrical acceptance test failures, includingHiPot, and distinguish isolated defects from systemic process drift. Partner with Quality on the disposition of nonconforming material and on the technical content of NCR dispositions inBoltline.
Apply statistical process control and data analysis to reducevariation, andbuild the data collection into the process so the analysis is possible in the first place.
Contribute to and maintain PFMEAs for the processes youown, andclose the actions they generate.
Audit the floor against documented standardwork, andtreat every gap as either a documentation defect or a training defect then fix the one it is.
Continuous Improvement and Production Rate
Drive day-to-day process improvements that raise yield, shorten cycle time, reduce cost, and steady output on the line as it is configured today.
Attack the constraints thatactually setweekly output. Vacuum drying and impregnation run a multi-day fixed cycle across a limited number of tanks, and electrical acceptance testing can gate release independently of build rate; sequencing, batching, and capacity decisions around those operations deserve engineering attention before labor does.
Lead Lean initiatives focused on flow, waste reduction, and setup time, and sustain 5S standards as a condition of process control rather than as housekeeping.
Improve manufacturability of parts already in production by working the engineering change process with the design and development teams, with clear cost, yield, or rate justification.
Build every improvement with a sustainment plan: updated documentation, retrained operators, a defined measurement, and an audit that confirms it held ninety days later.
Quantify improvements honestly, including the ones that did not work, and keep a visible record of what has been tried.
Equipment, Tooling, and Process Capability
Own the process side of production equipment: documented setup parameters, operating limits, qualification after maintenance, and the process impact of any equipment change.
Partner with Maintenance on preventive maintenance content, failure analysis, and the spares that protect the constraint operations.
Specify,procure, install, and qualify tooling, fixtures, and process equipment that improve capability or rate on the existing line, including acceptance criteria and a qualification plan before the purchase order.
Evaluate targeted automation and mechanization opportunities where they remove variation or a genuinebottleneck, andbe honest about where manual process is still the right answer.
Change Control and Qualification
Run process changes through change control. No change reaches the floor without updated work instructions, a qualification result, retrained and re-qualified operators, and documented approval.
Re-qualify affected operators on every processchange, andkeepBoltlinegroup membership and the training matrix aligned so that only qualified people can sign off on an operation.
Support the qualification and transition of new and maturing processes intoproduction, andaccept ownership only when the process is genuinely ready with documentation, capability data, and trained operators in place.
Host development and experimental runs on production equipment, scheduling them against committed build demand and protecting both the experiment and the delivery commitment.
Reinitiate the job hazard analysis when a process, material, or piece of equipment changes, and ensure the safety case is current before the change runs.
Culture, Coaching, and Process Discipline
Be visibly present on the production floor every day. Process problems are found at the machine, not in a report about the machine.
Coach operators, technicians, and production leadership on why a process is specified the way it is, so that compliance rests on understanding rather than on instruction.
Hold the line when schedule pressure invites a workaround: stop the work, document the problem, and drive the fix through change control rather than around it. Escalate clearly and early instead of quietly absorbing risk.
Set the standard personally. Your documentation, your data, and your follow-throughestablishwhat good looks like for everyone else on the site.
Build habits that outlast any individual: daily management routines, visible metrics, and a shared expectation that the documented process is the real process.
Safety
Design andoperateprocesses so the safe method is the standardmethod, andverify that documented controls areactually inuse.
Address the specific hazards on this line solvents, oils, resins, elevated temperatures near drying and impregnation equipment, and stored energy in high-voltage test areas through engineering controls first and procedure second.
Support safety incident investigations with processanalysis, andcarry the resulting corrective actions to closure.
Comply withOSHA regulations and company safetypolicy, andsupport the production organization's authority over safe operation of equipment and facilities.
Education: Bachelor's degree in Manufacturing, Mechanical, Electrical, Industrial, Materials, or Chemical Engineering, or a related technical field.
Experience: 7+years of manufacturing or process engineering experience supporting active production, including direct responsibility for yield, rate, or process capability on a line that was shipping product.
Demonstrated record of measurable process improvement on a running line specific problems, specific methods, specific results you can walk through.
Demonstrated commitment to process discipline: experience writing and enforcing work instructions,operatingwithin change control, and holding a documented standard under schedule pressure.
Fluency in structured problem solving and root cause corrective action, and the judgment to know when a root cause hasactually beenproven.
Working knowledge of statistical process control, process capability, and practical data analysis.