Manufacturing Engineer - Assembly & Epoxy Potting
Department: Manufacturing Engineering
Position Type: Independent contractor, project based
Job Summary:
We are seeking an experienced Manufacturing Engineer to lead the development, validation, and implementation of epoxy potting processes for complex electronic assemblies. This project-based role focuses on developing reliable potting and encapsulation processes that support product reliability, environmental protection, manufacturability, and customer requirements.
The ideal candidate brings expertise in electronics manufacturing, epoxy dispensing systems, material selection, process control, fixture design, and production launch activities involving potting, encapsulation, and conformal coating operations.
Key Responsibilities:
Design & Process Development
- Develop and optimize epoxy potting, encapsulation, and resin dispensing processes for electronic assemblies and electromechanical products.
- Evaluate and select epoxy, polyurethane, silicone, and other potting compounds based on product performance and environmental requirements.
- Design and specify production fixtures, molds, tooling, and dispensing equipment.
- Conduct Design for Manufacturability (DFM) reviews to improve process capability and manufacturing efficiency.
- Perform process capability studies, Design of Experiments (DOE) activities, and Process Failure Mode and Effects Analysis (PFMEA) assessments to identify and mitigate manufacturing risks.
Installation & Launch
- Lead production equipment and tooling installation, commissioning, and debugging.
- Coordinate with controls, quality, logistics, and production teams to support assembly line integration.
- Develop production launch plans, including ramp-up schedules, process validation criteria, and contingency plans.
Continuous Improvement
- Monitor Overall Equipment Effectiveness (OEE), cycle time, scrap, and downtime; implement improvements to meet key performance indicators.
- Support ergonomic assessments, line balancing, and takt time adherence.
- Lead root cause analysis and implement corrective actions to resolve quality and production issues.
Documentation & Training
- Create and maintain work instructions, process flow charts, control plans, and standard work documentation.
- Train operators and maintenance personnel on new manufacturing processes and production equipment.
Compliance & Safety
- Ensure compliance with applicable safety regulations, environmental policies, and industry requirements, including IATF standards and OSHA regulations.
- Integrate error-proofing and traceability solutions to meet customer requirements.
Qualifications:
- Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related field.
- 5+ years of manufacturing engineering experience in electronics manufacturing, potting, encapsulation, dispensing, or related process engineering roles.
- Proven experience launching new production lines or supporting major product introductions.
- Proficiency in CAD tools such as AutoCAD, SolidWorks, or CATIA.
- Familiarity with Programmable Logic Controllers (PLCs), automation systems, and Manufacturing Execution System (MES) integration.
- Strong analytical and project management skills.
- Effective communication, teamwork, and organizational skills.
- A self-motivated, hands-on approach to problem-solving and continuous improvement.
- Experience with complex assembly operations involving 100+ sub-assemblies and components.
Physical Requirements:
Physical stamina and the ability to work in various positions, including standing for extended periods, bending, and stooping.
Manufacturing Engineer, Manufacturing Engineer - Assembly & Epoxy Potting, epoxy potting, electronic assemblies, potting and encapsulation, electronics manufacturing, epoxy dispensing systems, process control, fixture design, production launch, conformal coating, encapsulation, resin dispensing, potting compounds, dispensing equipment, Design for Manufacturability (DFM), process capability studies, Design of Experiments (DOE), Process Failure Mode and Effects Analysis (PFMEA), commissioning, assembly line integration, Overall Equipment Effectiveness (OEE), line balancing, takt time, root cause analysis, corrective actions, work instructions, control plans, standard work, IATF, OSHA, error-proofing, traceability, 5+ years of manufacturing engineering experience, CAD, AutoCAD, SolidWorks, CATIA, Programmable Logic Controllers (PLCs), automation systems, Manufacturing Execution System (MES) integration, project management, continuous improvement, complex assembly operations, 100+ sub-assemblies and components
