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Process Engineer

W3Global Inc.

Boothwyn, PA • $75,000 to $105,000 / yr • 11/6/2026

Engineering , Professional , Skilled & Trades , Manufacturing

Job Description

Job Description

We are seeking for a motivated, hands-on Process Engineers to support our Boothwyn manufacturing team. The role supports extrusion operations, improves manufacturing efficiency and product quality, and develops reliable, repeatable processes. The engineer works directly on the production floor with extrusion operators, Maintenance, Quality and plant leadership to resolve manufacturing challenges.

Key Responsibilities

  • Provide hands-on engineering and technical support for thermoplastic extrusion operations.

  • Evaluate and optimize process parameters to improve quality, stability and efficiency.

  • Reduce scrap, improve material yield and throughput, and minimize downtime.

  • Troubleshoot issues involving materials, tooling, equipment, temperature, pressure, cooling and dimensional stability.

  • Apply root-cause analysis, SPC, DOE and other continuous-improvement methods as appropriate.

  • Develop, document and maintain operating parameters, procedures and best practices.

  • Support new-product development, material trials, tooling changes and process validation.

  • Collaborate with Production, Maintenance and Quality on equipment and process issues.

  • Analyze production data, identify trends and recommend corrective and preventive actions.

  • Support equipment installations, process changes and improvement projects.

  • Coach operators in process understanding, troubleshooting and quality requirements.

  • Promote safety, accountability, teamwork and continuous improvement.

Qualifications & Experience

  • Bachelor's degree in Plastics, Polymer, Mechanical, Chemical, Materials or related engineering discipline preferred.

  • Thermoplastic extrusion, polymer processing or related plastics manufacturing experience preferred.

  • Knowledge of extrusion equipment, tooling, material properties and process optimization.

  • Familiarity with engineered thermoplastics and rigid or heavy-section extruded products is valuable.

  • Experience with SPC, DOE, Lean, Six Sigma or similar methods is beneficial.

  • Strong mechanical aptitude, analytical problem-solving and communication skills.

  • Ability to work independently, collaborate with plant teams and troubleshoot hands-on.

  • Experience with semi-finished engineered thermoplastic rod, sheet or slab extrusion is especially desirable.

  • Candidates with related plastics-processing experience, as well as recent engineering graduates with relevant education and strong mechanical aptitude, are encouraged to apply.

\nCompany Description

W3Global was established in 2006 in Fremont, CA with a vision: simplify the recruiting process and develop an industry-disrupting platform to connect candidates with clients. Our cutting-edge Applicant Tracking System enables us to find the right person for the right job, creating value for job seekers and employers. While W3Global initially focused on IT staffing, we have expanded the business to serve many other industries, including accounting and finance, legal, engineering, human resources, government and more.

We’re proud of the investments we’ve made in our team, having grown from four to 1000 employees and evolving into one of the leading recruitment and staffing solution providers in the industry. Our recruiters and account managers are passionate about connecting qualified professionals with the right positions in small, medium, and large companies.

Our Services
W3Global understands the natural ups and downs of an organization’s staffing needs. We are continuously adapting to industry and economic changes to find the right candidates.

We specialize in placing permanent, direct, contract, and temporary positions for companies of any size. Our recruiting services include sourcing, recruiting, screening, interview management, salary negotiations, training, and onboarding.

We are committed to helping organizations redefine their recruitment process by delivering our SaaS-based proprietary application tracking system software.

Our Expertise
W3Global has been delivering staffing solutions for nearly two decades; we know which recruiting strategies work best. Our expert team is committed to developing a customized solution to fit your company’s unique needs.

As a W3Global client, you’ll also receive personalized assistance from a seasoned team of staffing specialists. We are committed to providing both technical support and industry expertise to simplify the hiring process. We know that your time matters. W3Global will help you streamline the hiring process, getting it done and getting it right.

Company Description

W3Global was established in 2006 in Fremont, CA with a vision: simplify the recruiting process and develop an industry-disrupting platform to connect candidates with clients. Our cutting-edge Applicant Tracking System enables us to find the right person for the right job, creating value for job seekers and employers. While W3Global initially focused on IT staffing, we have expanded the business to serve many other industries, including accounting and finance, legal, engineering, human resources, government and more.\r\n\r\nWe’re proud of the investments we’ve made in our team, having grown from four to 1000 employees and evolving into one of the leading recruitment and staffing solution providers in the industry. Our recruiters and account managers are passionate about connecting qualified professionals with the right positions in small, medium, and large companies.\r\n\r\nOur Services\r\nW3Global understands the natural ups and downs of an organization’s staffing needs. We are continuously adapting to industry and economic changes to find the right candidates.\r\n\r\nWe specialize in placing permanent, direct, contract, and temporary positions for companies of any size. Our recruiting services include sourcing, recruiting, screening, interview management, salary negotiations, training, and onboarding.\r\n\r\nWe are committed to helping organizations redefine their recruitment process by delivering our SaaS-based proprietary application tracking system software.\r\n\r\nOur Expertise\r\nW3Global has been delivering staffing solutions for nearly two decades; we know which recruiting strategies work best. Our expert team is committed to developing a customized solution to fit your company’s unique needs.\r\n\r\nAs a W3Global client, you’ll also receive personalized assistance from a seasoned team of staffing specialists. We are committed to providing both technical support and industry expertise to simplify the hiring process. We know that your time matters. W3Global will help you streamline the hiring process, getting it done and getting it right.